Refractory kaolin mineral for iron and steel plants
Applications / Iron & Steel

Mineral solutions for iron & steel plants

Sree Sai Mineral Industries supplies refractory-grade kaolin clay used in ladle and tundish linings, continuous casting mould flux and refractory castables across iron and steel manufacturing operations.

Our kaolin grades are processed for high-temperature stability and controlled viscosity behaviour in molten metal handling, helping steelmakers protect equipment and maintain casting quality, backed by an in-house quality laboratory and a Certificate of Analysis with every batch.

Iron & Steel Applications

Where our kaolin is used

Ladle & Tundish Linings

  • Ladle Refractory Linings
  • Tundish Working Linings
  • Monolithic Refractory Repairs
  • Erosion & Thermal Shock Resistance

Continuous Casting Mould Flux

  • Slab Casting Mould Powders
  • Billet & Bloom Casting Flux
  • Lubrication & Heat Transfer Control
  • Surface Quality Improvement

Refractory Castables for Steel Plants

  • Furnace & Kiln Castables
  • Blast Furnace Trough Linings
  • Insulating Refractory Formulations
  • High-Alumina Castable Blends
Why Kaolin

The role our kaolin plays in molten metal handling

High-Temperature Stability

Retains structural integrity under sustained molten metal contact.

Controlled Viscosity

Supports predictable flow and melting behaviour in mould flux systems.

Refractoriness & Insulation

High-alumina content protects linings from erosion and heat loss.

Consistent Batch Quality

Uniform composition verified batch-wise in our in-house QC lab.

Featured Product

Sree Sai RefraCast Kaolin

Technical Data Sheet Refractory Grade

Sree Sai RefraCast is a high-alumina refractory-grade kaolin developed for ladle and tundish linings, continuous casting mould flux and refractory castables used across iron and steel plants. It delivers thermal stability and controlled melting behaviour under sustained high-temperature service.

Chemical Composition (Typical)
ParameterTypical Value
Silicon Dioxide (SiO₂)44–46%
Aluminium Oxide (Al₂O₃)38–41%
Iron Oxide (Fe₂O₃)≤ 0.55%
Titanium Dioxide (TiO₂)≤ 0.70%
Loss on Ignition (LOI)13–14%
Physical Properties (Typical)
PropertyTypical Value
RefractorinessHigh to Premium
Moisture< 1.0%
+325 Mesh Residue< 0.8%
Median Particle Size (D50)3–6 µm
Thermal Shock ResistanceHigh
Product Advantages
High-temperature stability Controlled melt viscosity Strong thermal shock resistance Low iron impurities Extended lining service life Consistent batch chemistry
Grade Selection

Five grades — from ladle linings to premium casting flux

Product Grade Al₂O₃ (%) Fe₂O₃ (%) D50 (µm) Refractoriness Primary Application
SS-IS 100 38–39 ≤ 0.70 6.0 High Ladle & Tundish Linings
SS-IS 200 39–40 ≤ 0.60 5.0 High Refractory Castables for Steel Plants
SS-IS 300 39–40 ≤ 0.50 4.5 Very High Continuous Casting Mould Flux
SS-IS 400 40–41 ≤ 0.40 3.5 Very High Blast Furnace Trough Linings
SS-IS 500 41–42 ≤ 0.30 3.0 Premium Premium Casting Powders & Flux

* Typical values provided for guidance only. Custom grades can be developed to meet specific process and product requirements.

FAQ's

Iron & Steel Kaolin — Common Questions

Kaolin contributes high-alumina refractoriness and thermal shock resistance to ladle and tundish lining formulations, helping the lining withstand repeated exposure to molten steel without excessive erosion.

Yes. Our fine, low-iron grades are used in continuous casting mould flux and powder formulations, where controlled viscosity and melting behaviour are critical to slab and billet surface quality.

We supply in 25 kg and 50 kg HDPE bags, 1-tonne jumbo (FIBC) bags, and bulk container loading for larger iron and steel plants and refractory manufacturers.

Seeking the right refractory mineral for your steel plant?

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Sree Sai Mineral Industries

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